Projects & Services
High Viscosity System
A High Viscosity System is a specialized setup used to handle, transfer, and apply thick or dense materials such as sealants, adhesives, heavy oils, greases, inks, or high-build coatings in industrial processes. These systems are designed to manage fluids that resist flow due to their high internal friction (viscosity).
Key Components
Transfer Pumps
High viscosity materials require powerful pumps such as:
- Piston pumps
- Gear pumps
- Progressive cavity pumps
These pumps generate the force needed to move thick fluids without damaging them.
Heated Hoses & Tanks
Some systems use temperature control (via heaters or jacketed lines) to reduce viscosity temporarily, improving flow during processing.
Pressure Regulators & Sensors
Pressure control is critical to ensure smooth and safe material flow, especially when dispensing or spraying.
Material Reservoirs & Feed Systems
These may include agitators to prevent settling and separation, keeping material uniform and ready for use.
Applications
Automotive sealants and underbody coatings
- Aerospace adhesives
- Heavy-duty lubricants in machinery
- Thick industrial paints and coatings
- Food processing (e.g., chocolate, peanut butter)
Benefits
- Precise Control: Ensures accurate dosing and application of thick materials.
- Reduced Waste: Minimizes over-application and material loss.
- Consistent Quality: Maintains material properties throughout the process.
- Improved Efficiency: Speeds up production with reliable material handling.
In summary, a High Viscosity System is essential wherever thick materials need to be processed or applied with consistency, efficiency, and control.