Projects & Services

Air Shower Installation

An Air Shower is a self-contained, specialized cleanroom entry system designed to remove dust, dirt, and other contaminants from personnel or equipment before entering a controlled environment. Air showers are commonly used in industries such as pharmaceuticals, electronics, aerospace, biotechnology, and food processing.

Proper installation of an air shower is essential to ensure cleanroom integrity, safety, and efficiency.

Pre-Installation Preparation

Site Assessment
  • Confirm dimensions and location of the entry area.
  • Ensure the floor is level, structurally sound, and has adequate space for installation and future maintenance.
  • Check for electrical and HVAC provisions as required.
Equipment Delivery
  • Unpack and inspect the air shower unit for any transport damage.
  • Cross-check all parts as per the packing list.

Mechanical Installation

Placement
  • Move the air shower to the desired location using appropriate lifting equipment.
  • Position and align the base unit carefully.
  • Secure the air shower to the floor using anchor bolts or mounting plates, if required.
Door Alignment
  • Ensure both entry and exit doors are aligned and open/close smoothly.
  • Door interlocks must be checked and adjusted for proper timing and sealing.

Electrical Installation

Power Supply
  • Connect the unit to a dedicated power supply, typically 220V/50Hz or 380V/60Hz (depending on model).
  • Use certified electricians to install and check all wiring per local electrical codes.
Control Panel Setup
  • Connect the control system, fans, HEPA filters, and lighting.
  • Set timers, cycle durations, and sensor sensitivity according to manufacturer recommendations.

Testing & Commissioning

  • Verify the air velocity (typically >20 m/s at nozzles).
  • Test HEPA filters and pre-filters for proper function.
  • Check door interlock logic (one door locks while the other is open).
  • Run test cycles to ensure proper air shower operation.

Final Steps

  • Seal any gaps around the air shower with cleanroom-grade silicone or gasket.
  • Clean and disinfect the interior.
  • Train staff on operation, maintenance, and safety.
  • Provide documentation: user manuals, maintenance schedules, and test reports.

Air shower installation is a precise process that must align with cleanroom standards. Proper mechanical and electrical setup, along with post-installation testing, ensures that the unit performs reliably, helping maintain a contamination-free environment.